Milling Horsepower
Calculate the horsepower required for a milling operation based on the feed rate and depth of cut, which are used to determine the material removal rate (or metal removal rate). Also required is the unit power, which is a material property describing the amount of power required to cut that material. The horsepower at both the spindle and the motor are shown, as well as the spindle torque for a given spindle speed (RPM). The motor horsepower required for the milling operation can then be compared to the horsepower capability of the machine.
Material Removal Rate
Feed rate
IPM
Radial depth
in
Axial depth
in
Material removal rate
in³/min
Spindle Horsepower
Material removal rate
—
in³/minUnit power
hp/in³/min
Spindle horsepower
hp
Motor Horsepower
Spindle horsepower
—
hpMachine efficiency ÷ 100
%
Motor horsepower
hp
Spindle Torque
Spindle horsepower
—
hp × 63,030Spindle speed
RPM
Spindle torque
in·lb