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Milling Horsepower

Description

Calculate the horsepower required for a milling operation based on the feed rate and depth of cut, which are used to determine the material removal rate (or metal removal rate). Also required is the unit power, which is a material property describing the amount of power required to cut that material. The horsepower at both the spindle and the motor are shown, as well as the spindle torque for a given spindle speed (RPM). The motor horsepower required for the milling operation can then be compared to the horsepower capability of the machine.

MILLING HORSEPOWER CALCULATOR

Material Removal Rate

Feed rate

IPM

​
×

Radial depth

in

​
×

Axial depth

in

​
=

Material removal rate

in³/min

​

Spindle Horsepower

Material removal rate

—

in³/min
×

Unit power

hp/in³/min

​
=

Spindle horsepower

hp

​

Motor Horsepower

Spindle horsepower

—

hp
÷

Machine efficiency ÷ 100

%

​
=

Motor horsepower

hp

​

Spindle Torque

Spindle horsepower

—

hp × 63,030
÷

Spindle speed

RPM

​
=

Spindle torque

in·lb

​