CustomPartNet LogoCustomPartNet

About CustomPartNet

    About UsSponsorshipsContact UsPrivacy Policy

Process Overviews

    Injection MoldingSand CastingMillingDie CastingGlossary

Cost Estimators

    Injection Molding EstimatorMachining EstimatorDie Casting EstimatorSand Casting Estimator... see all estimators

Widgets

    Speed and Feed CalculatorDrill Size/Tap Size ChartClamping Force CalculatorVolume/Weight Calculator... see all widgets
© 2025 CustomPartNet. All Rights Reserved.

Milling Step-over Distance

Description

In many milling operations, the cutting tool must step over and make several adjacent cuts to complete machining a feature. As a result, a small cusp of material, called a scallop, will remain between these cuts on any surrounding walls or on the machined surface if a ball end mill is used. The size of the step-over distance and the tool diameter will determine the scallop height between each step. Decreasing the step-over distance will minimize the scallop height, but will require more steps, and therefore more time, to machine the feature.

MILLING STEP-OVER DISTANCE CALCULATOR

Tool Diameter

Tool diameter (in)

in

​

ENTER EITHER

Step-over Distance to Scallop Height

Step-over distance (in)

in

​
→

Scallop height (in)

—

in

OR

Scallop Height to Step-over Distance

Scallop height

in

​
→

Step-over distance (in)

—

in

Milling Step-over Diagram

Step-over Distance and Scallop Height Diagram